"Automatic Wire Arranging & Winding Machine | Precision Coil Winding Solution"

Description (158 chars):
"Advanced automatic wire arranging and winding machine delivers perfect coil winding with ±0.02mm accuracy. Features IoT monitoring & energy efficiency. Get quote now!"

Product Description (500 words)

Next-Generation Automatic Wire Arranging and Winding Machine

Our Automatic Wire Arranging and Winding Machine revolutionizes coil production with its intelligent wire arrangement system and ultra-precise winding technology. Designed for demanding electrical manufacturing applications, this advanced equipment combines German engineering precision with Japanese motion control technology to deliver flawless coil winding results every time.

Breakthrough Features & Technology

✔ Intelligent Wire Arrangement System

• Automatic wire positioning with ±0.02mm accuracy

• Self-learning algorithm for optimal wire placement

• Real-time tension monitoring (0.1N resolution)

✔ Precision Winding Technology

• Servo-controlled winding head with 0.005° positioning

• Automatic layer counting and turn spacing adjustment

• Integrated vision system for quality assurance

✔ Smart Factory Ready

• Industry 4.0 compatible with OPC UA interface

• Cloud-based production monitoring

• Predictive maintenance capabilities

✔ Multi-Material Flexibility

• Handles wire diameters from 0.1mm to 6mm

• Compatible with enameled wire, Litz wire, and flat wire

• Automatic wire changeover system

✔ Operator-Friendly Design

• 15" touchscreen HMI with intuitive interface

• Quick-change tooling system

• Ergonomic workstation layout

Technical Specifications

Industry-Leading Applications

• Electric motor coils

• Transformer windings

• Solenoid valves

• Inductors and chokes

• Special electromagnetic components

Competitive Advantages

✅ 50% Faster Production

• Simultaneous arranging and winding

• Automatic wire end processing

• Quick setup changeover

✅ Perfect Winding Quality

• <0.1% defect rate guarantee

• Automatic error detection and correction

• Complete production traceability

✅ Energy Efficient Operation

• 30% lower energy consumption

• Regenerative braking system

• Smart power management

✅ Global Support Network

• 24/7 remote diagnostics

• Worldwide service technicians

• Onsite training programs

FAQ Section

Q: What's the minimum order quantity?
A: Standard MOQ is 1 unit, with volume discounts available

Q: Can it handle rectangular wire?
A: Yes, special wire guides available for rectangular/flat wire

Q: What maintenance is required?
A: Automatic lubrication system reduces maintenance to annual servicing

Q: Is programming difficult?
A: No - features intuitive graphical programming interface

Q: What's the warranty period?
A: 3 years on critical components with lifetime support

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Wuxi Jiachen Power Electronic Equipment Co., Ltd. was established in 2014. The company is committed to exporting the following products:

1. Various distribution transformer winding cores, such as S11-100kVA, S13-100kVA; Single phase wound magnetic cores, such as D9, D10, D11, etc. For pole mounted transformers or pad mounted transformers, we can also produce three-phase transformer winding cores; The capacity can range from 10kVA to 2500kVA; For some customers, we can also design drawings based on your technical parameters.

2. Full series of circular magnetic cores, C-type magnetic cores, CD type, and E-type magnetic cores; Widely used in potential transformers, transformers, transformers, voltage transformers, current transformers, power transformers, some reactors, and autotransformers.

3. Various types of series reactors, inductors, DC reactors for frequency converters, filtering reactors, triangular starting reactors, starting compensators, autotransformers, low-voltage dry transformers, current transformers for distribution cabinets, bushing current transformers, etc. Our company is currently collaborating with my partners to develop the single core market in China, and the finished products are operating well among our end users.

4. Related supporting equipment: vacuum drying equipment; Vacuum pouring equipment; Annealing furnace; Transformer winding machine, foil winding machine; Transformer curing furnace; Oven; Epoxy resin mixing tank; Transformer mold

Wuxi Jiachen is based in China to serve global power, committed to providing high-quality products and professional problem-solving solutions. We sincerely welcome you to join us and research new technologies to improve our product performance, reduce manufacturing costs, and achieve mutual benefit.